Fume Exhaust Systems
Industrial toxicity control and air purification.
Product Overview
Our Industrial Fume Exhaust Systems are critical for maintaining a safe and compliant working environment. These comprehensive systems are designed to effectively capture, transport, and treat toxic fumes, gases, and dust generated during industrial processes. The system includes high-efficiency capture hoods, corrosion-resistant FRP ducting, dampers, and wet scrubbers to neutralize harmful pollutants before release. Essential for chemical processing, plating, and pickling industries.
Key Features & Specifications
- Components: Hoods, Ducts, Dampers, Scrubbers, Centrifugal Blowers
- Material: FRP, PP-FRP, PVC-FRP for corrosion resistance
- Design: Custom engineered for specific airflow (CFM) and static pressure
- Efficiency: 99%+ removal of toxic fumes and particulate matter
Materials & Engineering
We select resin systems and reinforcement grades tailored to resist chemical attack and temperature extremes:
- FRP duct – isophthalic or vinyl-ester resin system
- PP-FRP – for HCl and chlorine-rich fume streams
- PVDF-FRP – for hot concentrated acid and oxidizer streams
- Polypropylene scrubber internals and packing supports
- PP or HDPE pall rings / Intalox saddle packing
Technical Specifications
Engineered parameter ranges and material configurations for Fume Exhaust Systems:
| Parameter | Specification |
|---|---|
| Captured Pollutants | NOx, Cl2, SO2, acid fumes (H2SO4, HCl, HNO3, HF), odour |
| Configuration | Vertical / horizontal; single & multi-stage; internal / external circulation |
| Blower Capacity | 10,000 – 150,000 CMH |
| Blower MOC | PP, Mild Steel, Stainless Steel, MS-FRP, PPGL-FRP, PVC/FRP |
| Internals | Pall-ring packing, mist eliminator, spray nozzles, instrumentation |
| Add-on Stages | Particulate control, gas quench, venturi, carbon systems |
Industries & Use Cases
Our Fume Exhaust Systems solutions are trusted across diverse demanding sectors:
Pickling lines in steel and wire manufacturing
Electroplating and galvanizing shop exhausts
Laboratory fume hood central exhaust systems
Chemical process plant vent gas treatment
Battery manufacturing and recycling operations
Pharmaceutical reactor vent scrubbing
Semiconductor facility acid exhaust treatment
The GPPL Edge
Why leading manufacturing, chemical, and infrastructure firms partner with us:
End-to-end system engineered by one manufacturer — no interface gaps
All wetted parts corrosion-resistant for acid fume service
Modular design allows phased expansion and easy maintenance
Compliant with CPCB and state pollution control board norms
PLC-based automation with alarms for scrubber pH and blower trips
Lower opex than MS-duct systems that corrode and need replacement
Frequently Asked Questions
Answers to common queries regarding design, sizing, compliance, and deployment.
What efficiency can your wet scrubbers achieve?
Our wet scrubbers routinely achieve 99%+ removal efficiency for acid mists and water-soluble gases when sized correctly for the pollutant, concentration, and gas flow rate.
Do you handle the full turnkey scope — design to commissioning?
Yes. Ghaziabad Polymers provides complete turnkey scope: process engineering, CFM calculation, layout design, fabrication, site installation, commissioning, and operator training.
Are your fume exhaust systems CPCB compliant?
All our systems are designed to meet or exceed CPCB and state pollution control board emission norms for the relevant pollutant category (acid gases, particulates, VOCs).
How do I size an exhaust system for my plant?
Share your process details (chemicals, temperatures, capture points) and our engineers will calculate required CFM, static pressure, and scrubber sizing. Contact us for a free preliminary design.
Interested in Fume Exhaust Systems?
Our engineers can design and manufacture a custom solution tailored to your plant's specific chemical composition, temperature, and space requirements.